Nyiɛmɔ gbɛ lɛ fɛɛ nɔ kɛjɛ gbɛjianɔtoo ni akɛmɔɔ kɛ gbɛjianɔtoo nɔ kɛtsɔ nifeemɔ, kpee, kwɛmɔ, kaa, kɛ nifeemɔ kpojiemɔ nɔ.
Nɔ hewɔ ni PCBA he mfonirifeemɔ ji gbɛjianɔtoo lɛ
PCBA (Printed Circuit Board Assembly) lɛ he mfonirifeemɔ lɛ fe “nibii ni akɛtsaa nibii ni yɔɔ mli lɛ” kwraa. Ekɔɔ he DFM (Afee kɛha Nifeemɔ), DFT (Afee kɛha Kaa), DFA (Afee Kpee), SI (Okadi Emuuyeli), PI (Hewalɛ Emuuyeli), Thermal Nɔkwɛmɔ, HDI (Tsɔɔmɔ ni Nɔ Kwɔ), kɛ EMC (Elektromagnetik tsakpaa). PCBA he mfonirifeemɔ ni atsu he nii jogbaŋŋ lɛ haa tɔmɔi, kaa he nyɔmɔwoo, kɛ nitsumɔ ekoŋŋ he osharai baa shi jogbaŋŋ yɛ be mli ni ehaa tsɔne ni akɛtsuɔ nii ni anyɛɔ akɛ he fɔ̃ɔ nɔ lɛ tsuɔ nii jogbaŋŋ.
VISONSTAR haa ŋaalɔi hardware schematic design, PCB ni yɔɔ ŋwɛigbɛ ni yɔɔ ŋwɛigbɛ, PCBA tsabaa gbɛjianɔtoo, kɛ nibii afeemɔ he yelikɛbuamɔ. Gbɛtsɔɔmɔ nɛɛ wieɔ wiemɔi kɛ tsɔne he nitsumɔi ni hardware tsɔne he nilelɔi, PCB he gbɛjianɔtoo he nilelɔi, NPI tsɔne he nilelɔi, kɛ nibii ahe nitsumɔ kui ni kɛ . PCB he mfonirifeemɔ, PCBA he mfonirifeemɔ, PCB kpee, PCBA kpee, kɛ PCBA sɛɛkuu tsɔne he nilee kɛha gboshinii nibii.
PCBA Design Flow kɛ Key ni akɛwoɔ mli ni ajieɔ kɛjɛɔ mli lɛ faili
PCBA he mfonirifeemɔ jeɔ shishi kɛ Skematik Mɔmɔ, ni nyiɛɔ sɛɛ PCB He ni Akɛwoɔ, Gbɛtsɔɔmɔ, DRC (Kwɛmɔ Mla Mlai), kɛ DFM Kwɛmɔ, no sɛɛ lɛ, ejeɔ kpo Gerber woji, NC Drill faili, BOM (Nibii ahe nyɔmɔwoo), kɛ Kpee He Mfoniri. Kɛha ŋaa ni mli wa, HDI PCB tɛknɔlɔji kɛ laser ni akɛfoɔ nibii bibii amli kɛ lamination ni nyiɛɔ sɛɛ ekolɛ ehe baahia.
Faili ni akɛwoɔ mli lɛ ekomɛi ji:
- Nɛtlist
- Mɛkanikal Mfonirifeemɔ
- Nibii ni yɔɔ mli lɛ ahe wolo
- Nitsumɔ Hewalɛ Wolo (gbɛ ni baa shi fe fɛɛ, bu lɛ dalɛ bibioo, solder mask dam lɛɛmɔ, impedance nɔkwɛmɔ taomɔ nii)
Faili ni jɛɔ mli baa lɛ ekomɛi ji:
- Gerbɛr RS-274X aloo ODB++
- NC Dril faili
- Tsɔɔmɔ ni okɛ faili lɛ awo he
- Stɛnsil Gerber
- Kaa He Amaniɛbɔɔ
- Kpee Mfoniri kɛ Silkscreen Fail
PCB Hetoo kɛ Gbɛtsɔɔmɔ Mlai Titrii Kɛha Nitsumɔ ni Nɔ Kwɔ PCBA
2.1 Shishitoo Mlai ni kɔɔ He ni Akɛwoɔ Mli
Nibii ni akɛwoɔ mli lɛ ji PCBA lɛ shishitoo nɔ ni enaa mɔ nɔ hewalɛ tɛ̃ɛ Okadi Gbɛtsɔɔmɔ He Hiamɔ, Thermal Nitsumɔ, kɛ Nifeemɔ. He ni akɛwoɔ mli jogbaŋŋ lɛ he miihia waa kɛha impedansi kudɔmɔ PCB tsɔnei kɛ dijitaal kpokpai ni yaa oya.
- Nitsumɔ Mligbalamɔ: Gbalamɔ analog, digital, hewalɛ, kɛ oyaiyeli ni akɛtsuɔ nii yɛ mli lɛ mli koni nɔ ko akatsi ohe kɛjɛ he.
- Okadi Flu: Okɛ nibii awo okadi lɛ gbɛtsɔɔmɔ lɛ mli koni ekɛba crossing kɛ loop he lɛ shi.
- Nɔ ni He Hiaa ni He Hiaa: Okɛ MCU/FPGA/SoC, DDR, ŋmɛlɛtswaa, kɛ hewalɛ nibii awo mli klɛŋklɛŋ.
- Edge He ni Akɛwoɔ: Nibii ni akɛtsaa, buttons, kɛ LEDs ni bɛŋkɛɔ board lɛ naa koni akɛtsu tsɔne he taomɔ nii ahe nii.
- Tɛmal He Gbɛjianɔtoo: Nibii ni yɔɔ hewalɛ waa ni bɛŋkɛɔ hulutsoo gbɛi loo thermal pads; kɛtsa thermal kɛtsɔ gbɛjianɔtoi anɔ yɛ nibii ni mli edɔ lɛ ashishi.
2.2 Gbɛtsɔɔmɔ He Nibii ni He Hiaa
- Trace Width kɛ Amrɔ nɛɛ Hewalɛ: 0.5 mm trace width yɛ 1 oz akɔɔble nɔ hiɛɔ aaafee 1 A. Kɛha ŋmɛnɛŋmɛnɛ hewalɛ ni nɔ kwɔ lɛ, kɛ . akɔɔble kɛha loo akɔɔble tsɔnei ni tsii fe no.
- Srɔtofeemɔ ni yɔɔ Pair: USB, HDMI, LVDS, Etɛrnɛt he miihia Kɛlɛ ni kɛ ehe kpãa gbee, He ni Yeɔ Egbɔ, kɛ Kpãamɔ ni mli wa koni akɛkwɛ nɔ okadi lɛ emuuyeli ni okɛba shi ni akɛwoɔ mli lɛ laajemɔ kɛ sɛɛkuu ni elaaje.
- Impedans ni Akudɔɔ: Okadii ni yaa oya lɛ biɔ su ni ji impedance ni abuɔ he akɔntaa kɛjɛɔ stack-up mli; sɛɛnamɔi ni afɔɔ namɔ ji 50 Ω naagbee kome kɛ 100 Ω srɔtofeemɔ. Esa akɛ tsɔne he nilee mlikwɛmɔ lɛ afata he impedansi nɔkwɛmɔ nɔmimaa.
- Gbɛ ni Akuɔ Sɛɛ: Kwɛmɔ akɛ tsɔne ni akɛtaoɔ saji amli lɛ yeɔ emuu koni akafee tsɔne ni mli eja EMI saji; kɛtsa tsɔnei ni akɛkpɛɔ nii ni bɛŋkɛ layer tsakemɔi.
- Kɛtsɔ: Ha vias ni yaa oya lɛ aba shi; kɛ feeɔ Sɛɛ Driling aloo Shwilafoi/Afu Vias kɛ ehe miihia. Kɛha HDI he mfonirii lɛ, kɛtsu nii vias ni ato aloo vias ni shwieɔ shi kɛ akɔɔble ni awo mli.
DFM Design kɛha Nibii Afeemɔ Nɔ ni He Hiaa ni Haa Afeɔ Nibii babaoo Yibiiwoo kɛha PCBA
DFM ni ehiii lɛ kɛ mɔ yaa Solda Gbɛjianɔtoo, Gbohiiajeŋ tɛi, Solder ni mli ejɔ, Shift ni yɔɔ mli, kɛ Solda Bɔɔlu. DFM mlipɛimɔ dani afee nibii babaoo lɛ yeɔ ebuaa ni ebuɔ yibiiwoo ni baa klɛŋklɛŋ lɛ he.
3.1 Shikpɔŋ He Mfonirifeemɔ
Esa akɛ shikpɔŋ nɔ gbɛjianɔtoi lɛ kɛ IPC-7351. Pad he mfonirifeemɔ ni sa he miihia koni anyɛ akɛ he afɔ̃ nɔ PCB kpee kɛ PCBA kpee.
- CHIP nibii (0402, 0603, 0805): Esa akɛ pad lɛ dalɛ kɛ stencil lɛ naa kɛ reflow lɛ akpã gbee koni akatswa gbonyobu.
- QFN (Kwad Flɛt ni hiɛnyiɛlɔ bɛ mli): Shishigbɛ lɛ Tɛmal Pad esa akɛ aja mli koni voiding kɛ cold joints lɛ aba shi; kɛ feeɔ soda mask shishitsɔɔmɔ (SMD) aloo mask ni jeee solda shishitsɔɔmɔ (NSMD) pads lɛ bɔ ni sa.
- BGA (bɔɔlu he gbɛjianɔtoo): Pad ŋwɛi ŋta lɛ ji 80–85% yɛ bɔɔlu lɛ ŋta lɛ mli; esa akɛ solder mask lɛ gbelemɔ lɛ afee pɛpɛɛpɛ koni akafee solder mask ni yɔɔ pad lɛ nɔ lɛ. Kɛha BGA ni yɔɔ gbee kpakpa lɛ, kɛtsu nii solda mask dam lɛlɛ ≤0.1 mm loo ajie dam lɛ kɛ ehe miihia.
- SOT/SOP/QFP: Pitch kpakpa biɔ solder mask dam lɛ mlilɛɛmɔ ni fa bɔ ni sa koni ekɛtsi bridging naa.
3.2 Nibii ni yɔɔ mli lɛ ateŋ jɛkɛmɔ kɛ gbɛtsɔɔmɔ
- Esa akɛ nibii ni bɛŋkɛ amɛhe lɛ ateŋ jɛkɛmɔ lɛ ashɛ pick-and-place nozzle kɛ nitsumɔ ekoŋŋ he taomɔ nii lɛ ahe (≥0.3 mm).
- Kɛ nibii ni tamɔ nakai lɛ ato gbɛ kome nɔ koni AOI kwɛmɔ afee mlɛo.
- Ha gbɛ ni fa bɔ ni sa yɛ nibii ni kwɔlɔ kɛ kukuji ateŋ koni akafee shadow effect yɛ reflow be mli.
3.3 Solda Mask kɛ Silkskriin
- Solda Mask Dam lɛlɛ ≥0.1 mm koni ekɛtsi blɔfofeemɔ naa.
- Silkskriin esaaa akɛ pads lɛ feɔ ekome; kwɛ ≥0.2 mm mli.
- Polarity Kadimɔ, Pin 1 Nɔtsɔɔmɔ, kɛ Nɔ ni Akɛtsuɔ Nii esa akɛ efee faŋŋ.
- Halamɔ solda mask su (eŋɔli, bluu, ediŋŋ, etsuru, eyɛŋ) yɛ nɔ ni jarayelɔ lɛ sumɔɔ; kwɛmɔ akɛ legend kalamɔ lɛ kaneɔ.
DFT he mfoniri kɛha kaa kɛ DFA he mfoniri kɛha kpee ni anyɛɔ akɛ he fɔ̃ɔ nɔ PCBA kpokpaa nɔkwɛlɔ he mfoniri
4.1 DFT
DFT haa PCBA kaa lɛ tsuɔ nii jogbaŋŋ, ni ejara waaa, ni eyeɔ ebuaa kaa gbɛjianɔtoo lɛ he nitsumɔ kɛ nibii ni akɛwoɔ mli lɛ ahe mfonirifeemɔ.
- Flying Probe Kaamɔ: Fixture ko he ehiaaa; ni hi jogbaŋŋ kɛha prototypes kɛ batch bibii.
- ICT (Kpokpaa nɔ Kaa): Ebiɔ kaa hei kɛ fixture; ni sa kɛha gbee ni naa wa waa. Wɔfeɔ mfoniri kaa he mfonirifeemɔi kɛ nɔ ni fa bɔ ni sa.
- FCT (Nitsumɔ Kpokpaa Kaa): Etsɔɔ PCBA nitsumɔ diɛŋtsɛ lɛ mli.
- Husu Skan (JTAG): Ekɛ chip test logic ni yɔɔ mli lɛ tsuɔ nii koni ekɛba gbɔmɔtsoŋ kaa hei lɛ shi.
DFT taomɔi:
- Kaa he lɛ mlijaa ≥0.8 mm, teŋ jɛkɛmɔ ≥1.27 mm.
- Jaa kaa he otii lɛ yɛ fa kome kɛji ebaahi.
- Ha kaa hei lɛ akafee nɔ ko ni tsiimɔ ko akatsi amɛ kɛjɛ nibii ni kwɔlɔ lɛ ahe.
- Reserve kaa hei kɛha hewalɛ kɛ shikpɔŋ nɔ ŋshɔŋlooi koni etsu nii hewalɛ-gbemɔ kaa kuku kɛ hewalɛ-nɔ voltaji susumɔ.
4.2 DFA
DFA lɛ kɛ ejwɛŋmɔ maa kpee nitsumɔ jogbaŋŋ kɛ tɔmɔi atsimɔ nɔ.
- Panelfeemɔ: Kɛ feeɔ V-fomɔ (V-Skoring) aloo Mous Bite / Stamp Bu. Kɛya pcb kpee kɛ edge-hanging nibii, kɛtsu nii tab gbɛtsɔɔmɔ kɛ ŋmɔtɔ ni ŋmɔɔ.
- Oketeke ni akɛtsuɔ nii: 3–5 mm lɛɛmɔ kɛha tsɔne ni akɛyaa he kroko kɛ he ni akɛwoɔ mli.
- Hekɛnɔfɔɔ Okadi: Kɛ hoo lɛ, jeŋ muu fɛɛ fiducials 2–3; akutsoŋ fiducials kɛha tsɔnei ni hi jogbaŋŋ tamɔ BGA kɛ QFN.
- Poka-Kpãa: Kwɛmɔ akɛ tsɔnei ni kɛ amɛhe kpaa gbee lɛ yɛ gbɛ krɛdɛɛ ko ni baatsi sɛɛkuu ni akɛwoɔ mli lɛ naa.
Oyaiyeli ni nɔ kwɔ kɛ nɔ ni yaa nɔ shii abɔ lɛ he gbɛjianɔtoo Okadi Emuuyeli Hewalɛ Emuuyeli EMC kɛ HDI PCB ŋaai
5.1 Okadi Emuuyeli (SI)
SI saji lɛ fata he Ajie, Krɔstalk, Tsɔɔmɔ fe nine, Tu shishi, kɛ Be Skew. Oyaiyeli ni nɔ kwɔ PCB he mfonirifeemɔ lɛ baanyɛ atsu nii dani ato he gbɛjianɔ lɛ he nɔkwɛmɔnɔ kɛ sɛɛ-gbɛjianɔtoo nɔmimaa koni akɛpɛi mli hiŋmɛi mfoniri.
- Impedans ni kɛ ehe kpãa gbee: Source series naagbee, parallel naagbee, loo AC naagbee.
- Kɛlɛ ni kɛ ehe kpãa gbee: Serpentine gbɛtsɔɔmɔ kɛha DDR data/adrɛs kui kɛ srɔtofeemɔi enyɔ.
- Krostalk Nɔyeli: 3W mla (sɛɛgbɛ ≥3× trace lɛlɛ); kɛ bulɔi ahe okadii ni he hiaa afata he.
- Ku sɛɛ kɛtsɔ: Kɛ tsɔne ni akɛkpɛɔ nii ni bɛŋkɛɔ layer tsakemɔi lɛ afata he koni eba loop inductance lɛ shi.
5.2 Hewalɛ Emuuyeli (PI)
PI saji lɛ fata he Hewalɛ Gbɛɛmɔ, Voltej ni baa shi, kɛ Shikpɔŋ nɔ Bouns. Afee lɛ jogbaŋŋ Hewalɛ mlijaa nɛtwɛk (PDN) he hiaa waa kɛha nitsumɔ ni yɔɔ shiŋŋ.
- Kapasitor ni ajieɔ kɛjɛɔ mli: Okɛ 0.1 μF + 10 μF ni akɛfee ekome lɛ awo hewalɛ pin fɛɛ pin he; kɛ feeɔ ESL tsɔnei ni baa shi kɛha sɛɛkuu ni yaa hiɛ waa.
- Hewalɛ Kɔɔyɔŋ Mlijaa: Analog kɛ digital hewalɛ kɔɔyɔŋ lɛlɛi ni yɔɔ srɔtoi; tsi ohe kɛjɛ gbɛjegbɛi ni mli eja ni okadii ni yaa oya yɔɔ mli lɛ afomɔ he.
- Gbɛ ni Hewalɛ ni Baa Shi: Hewalɛ kɛ shikpɔŋ nɔ ŋwɛi ŋtayaai ni bɛŋkɛ amɛhe lɛ feɔ ŋtayaai ahe hewalɛ; kwɛ dielectric bibioo ni yɔɔ hewalɛ kɛ shikpɔŋ nɔ fãi lɛ ateŋ lɛ nɔ.
- Kɛtsɔ Kanemɔ nɔ: Parallel vias babaoo kɛha gbɛi ni nɔ kwɔ ni yɔɔ amrɔ nɛɛ; kɛ feeɔ vias ni akɔɔble eyi mli obɔ kɛha vias ni yɔɔ ŋmɛnɛŋmɛnɛ beaŋ.
5.3 EMC (Elektromagnetik tsakpaa)
EMC nɔ EMI (Elektrɔmagnɛtik nibii ni tsiɔ mɔ naa) kɛ EMS (Elektromagnɛtik henumɔ). EMC mlikwɛmɔ ni afeɔ dani atsuɔ he nii lɛ baanyɛ ayoo osharai ni yɔɔ gbɛjianɔtoo lɛ mli dani aka lɛ akwɛ.
- 20H Mla lɛ: Recess hewalɛ kɔɔyɔŋ lɛlɛ lɛ naagbee kɛtsɔ 20× ŋwɛi ŋta lɛ nɔ koni ekɛba fringing ŋmɔji lɛ shi.
- Intɛfɛs Filta: Okɛ TVS, tsɔnei ni akɛtswaa tsɔnei ni afɔɔ nitsumɔ, ferrite tsɔnei, kɛ capacitors ni yɔɔ I/O tsɔnei lɛ afata he.
- Hebuu: Okɛ shielding covers atsu nii yɛ hei ni he hiaa waa lɛ anɔ; kwɛɛmɔ shikpɔŋ nɔ tsɔnei kɛha shield ni akɛkpɛtɛɔ he.
- Kristal kɛ ŋmɛlɛtswaa: Gbɛtsɔɔmɔ ko bɛ kristalo shishi; kɛ bulɔi ahe okadii atsu nii ni oha ŋmɛlɛtswaa he okadii lɛ afee kuku.
5.4 HDI PCB he mfonirifeemɔ
Kɛha tsɔnei ni mli wa waa, HDI PCB tɛknɔlɔji kɛ laser ni akɛfoɔ nibii bibii amli, shwilafoi agbɛi, kɛ vias ni afu lɛ ehaa form factors bibii kɛ gbɛtsɔɔmɔ density ni nɔ kwɔ baa. Nibii titrii ni esa akɛ asusu he:
- Mikrovia henɔ mlijaa bei pii lɛ ≤1:1.
- Kɛ feeɔ mikrovia ni ato he gbɛjianɔ kɛha layer tsakemɔi yɛ hei ni mɛi babaoo yɔɔ lɛ.
- Lamination ni nyiɛɔ sɛɛ gbɛjianɔtoo lɛ ŋmɛɔ gbɛ ni microvia fãi babaoo.
- Kɛtsɔ-yɛ-pad mli kɛ akɔɔble ni awo mli kɛ gbɛjianɔtoo kɛha BGA sɛɛsaramɔ.
Nibii ni akɛwoɔ mli lɛ kɛ Pad lɛ he mfonirifeemɔ ni mli kwɔ kɛha BGA kɛ QFN PCBA
6.1 BGA he ŋaa
BGA pad he mfoniri lɛ saa soldering yibiiwoo he tɛ̃ɛ kɛha PCB kpee kɛ PCBA kpee, titri lɛ yɛ BGA nitsumɔi ni yɔɔ gbee kpakpa mli lɛ amli.
- Pad lɛ mlijaa ≈0.8–0.85× bɔɔlu lɛ mlijaa (nɔkwɛmɔnɔ, 0.25 mm pad kɛha 0.3 mm bɔɔlu).
- Solder mask ni gbeleɔ da fe pad kɛ 0.025–0.05 mm yɛ fa fɛɛ fa.
- NSMD (Atsɔɔ Mask ni Jeee Solda mli) aloo SMD (Sold Mask shishitsɔɔmɔ); NSMD ni afɔɔ namɔ kɛha BGA ni yɔɔ gbee kpakpa.
- Fanout kɛtsɔ 0.2 mm/0.1 mm loo nɔ ni baa shi fe nakai nɔ; kɛ feeɔ Kɛtsɔ-yɛ-Pad mli kɛ Akɔɔble ni Eyi Mli / Resin ni Eyi Mli koni ekɛtsi solder ni fiteɔ nii lɛ naa.
- Kɛtsa maŋ lɛ mli fiducial okadii ni bɛŋkɛ BGA kɛha he ni akɛwoɔ lɛ pɛpɛɛpɛ.
6.2 QFN he mfonirifeemɔ
QFN (Quad Flat No-lead) nibii ni akɛwoɔ mli lɛ biɔ ni afee tsɔne ni haa hulu tsoɔ waa lɛ jogbaŋŋ.
- Jaa thermal pad lɛ mli awo pads bibii babaoo mli loo okɛ pad kome ni stencil mli fãi yɔɔ mli lɛ atsu nii koni ekɛba voiding shi.
- Gbalamɔ pin pads 0.2–0.3 mm kɛho paketi lɛ naa kɛha AOI kwɛmɔ.
- Kɛ feeɔ Resin ni akɛwoɔ mli aloo Akɔɔble ni Akɛwoɔ Mli kɛha thermal pad vias ni baatsi solder ni shwieɔ shi lɛ naa.
- Kɛha QFN ni he wa waa lɛ, kɛfata he thermal kɛtsɔ gbɛjianɔtoo nɔ ni kɛ akɔɔble kɔɔyɔŋ lɛlɛi ni yɔɔ mli lɛ tsaa.
6.3 0402 / 0201 / 01005 Nibii bibii ni yɔɔ mli
- 0402 ŋwɛi ŋta: 0.4–0.5 mm; 0201: 0.25 kɛyashi 0.3 milimitai; 01005: milimitai 0.15-0.2.
- Kɛ anti-solder bɔɔlu stencil apertures (ni aŋmala loo aba shi) atsu nii.
- Ha fiducial okadii ni fa bɔ ni sa kɛha he ni akɛwoɔ lɛ pɛpɛɛpɛ.
- Kwɛmɔ ekoŋŋ glu ni akɛhaa kɛha fãi enyɔ ni akɛ nibii ni tsii yɔɔ mli lɛ feɔ ekome.
Stencil he mfonirifeemɔ kɛ Soldering gbɛjianɔtoo kɛha PCBA kpee ni haa yibiiwoo babaoo
7.1 Stencil Agbɛjianɔtoo He Mfoniri
Stencil aperture he mfoniri lɛ tsɔɔ tɛ̃ɛ solda paste kalamɔ kpakpa ni esa akɛ afee lɛ jogbaŋŋ aha PCBA fɛɛ PCBA.
- Stencil lɛ Mlilɛi: 0.1–0.15 mm ji nɔ ni afɔɔ namɔ; 0.08 mm kɛha nibii bibii ni akɛtsuɔ nii; 0.2 mm kɛha ŋmɛnɛŋmɛnɛ ni nɔ kwɔ.
- He lɛ mlijaa: He ni agbeleɔ / gbogbo he > 0.66.
- Aspekt Ratio: Gbɛjegbɛ lɛ mlilɛɛmɔ / stensil lɛ mlilɛɛmɔ > 1.5.
- Apertures Krɛdɛɛi: QFN thermal pad samfɛji bibii babaoo; BGA kpokpaa loo sqɛɛ shishijee; anti-solder bɔɔlu ni atswa kɛha chip mli nibii.
- Kwɛmɔ ekoŋŋ stensil ni akɛyaa kɛha nibii ni efutu lɛ adalɛi (tamɔ, stencil ni mli wa kɛha hei ni ŋmɛnɛŋmɛnɛ beaŋ ŋmɛnɛŋmɛnɛ beaŋ nibii babaoo yɔɔ, bibioo kɛha fine-pitch).
7.2 Reflow & Wave Solɛda
- Solda ni Reflow: Kɛha SMT nibii; biɔ ni sa dɔlɛ he saji (dɔlɛ, shwiemɔ, shwiemɔ ekoŋŋ, fɛ̃i). Kɛ feeɔ nitrogen ni hoɔ ekoŋŋ kɛha ŋmɔtɔ ni hi jogbaŋŋ kɛ oksideshin ni baa shi.
- Wave Solda: Kɛha kɛtsɔ-bu (DIP) nibii kɛ SMT red glue gbɛjianɔtoo.
- Soldɛŋ ni Halaa Wave: Solder ni akɛwoɔ he ko kɛha nibii ni tsɔɔ bu lɛ mli lɛ; ni hi jogbaŋŋ kɛha tɛknɔlɔji ni akɛfutuɔ tsɔnei.
- Gbɛjianɔtoo ni Lead-Bɛɛ Mli: SAC305 tsɔne ni akɛwoɔ tsɔne mli; hulutsoo be ni fe fɛɛ ni ji 235–250 °C. Nɔ ni fata he ji nɔ ni afɔɔ naa yɛ ŋwɛi naagbee HASL ni lead bɛ mli, EKOMEFEEMƆ, La He Nitsumɔhe ni Kɛ Amɛhe Eha, shika ni akɛwoɔ nu mli, kɛ tin ni akɛwoɔ nu mli.
7.3 Kpee ni Akɛfutuɔ
SMT reflow kɛ DIP wave tsɔne ni akɛwoɔ tsɔne mli lɛ afata he, loo okɛtsu nii Pin-yɛ-Kpɛtɛ (PIP) kɛha kɛtsɔ-bu mli nibii ni yɔɔ reflow mli.
Panelization kɛ Tooling Rail Boosting Nitsumɔ Hewalɛ kɛha PCB Kpee
8.1 Gbɛi ni Atsɔɔ nɔ Afeɔ Kuu
- V-fomɔ (V-Skoring): Shika ni baa shi; kɛha tsei ni yɔɔ ŋwɛigbɛ ni ŋwɛigbɛ nibii bɛ mli.
- Mous Bite / Stamp Bu: Kɛha tsɔnei ni bɛ gbɛjianɔtoo mli loo sɛɛgbɛ nibii; kɛ feeɔ tab gbɛtsɔɔmɔ kɛ ŋmɔtɔ ŋmɔɔ.
- Briji + Mous Bite: Ekɛ hewalɛ kɛ mligbalamɔ ni yɔɔ mlɛo lɛ feɔ ekome.
8.2 Nibii ni akɛtsuɔ nii kɛ Hekɛnɔfɔɔ Okadi
- Nibii ni akɛtsuɔ nii oketeke lɛ mlilɛɛmɔ: 3–5 mm.
- Fiducial okadi: 1 mm ŋwɛi ŋta, 2–3 mm solder mask gbelemɔ, shika tsuru loo nu mlibotemɔ tin naagbee.
- Kuu mli fiducials kɛha BGA/QFN tsɔnei ni hi jogbaŋŋ.
8.3 Panel lɛ Dalɛ kɛ Eyibɔ
- Panel dalɛ yɛ flɔnɔɔ mli husui ni akɛwoɔ mli (≤400 mm × 400 mm).
- Balance nitsumɔ jogbaŋŋ kɛ nibii ni akɛtsuɔ nii; tsi ohe kɛjɛ sɛɛkuu he.
- Kɛ feeɔ fãmɔ tabs aloo gbɛjegbɛi ni atsɔɔ nɔ koni ekɛba nɔnyɛɛ shi yɛ be mli ni afeɔ depanel lɛ.
Nɔ ni jɛɔ mli baa kɛ Kwɛmɔ Kwɛmɔ Wolo kɛha PCBA Design
9.1 Elektrik Kwɛmɔ
- DRC tɔmɔi ni gbeɔ mɔ bɛ mli.
- Okadi lɛ kɛlɛ ni kɛ ehe kpãa gbee, impedansi, gbɛ ni kã amɛteŋ.
- Hewalɛ net kɛtsɔ yibɔ kɛ ŋmɛnɛŋmɛnɛ nyɛmɔ nɔ.
- Okadi emuuyeli he nɔkwɛmɔnɔ nɔ ni jɛɔ mli baa lɛ kɛ hiŋmɛi mfonirifeemɔ taomɔ nii lɛ kpãa gbee.
9.2 DFM Kwɛmɔ
- Pad dalɛ kɛha IPC-7351.
- Gbɛjegbɛ ni yɔɔ mli lɛ yeɔ pick-and-to taomɔi bibii lɛ anɔ.
- Solda mask dam, silkskriin, polaritɛ kadimɔ ni mli ka shi faŋŋ.
- Stencil aperture lɛ kɛ he ni eyɔɔ lɛ mlijaa kpeɔ.
- Panelfeemɔ kɛ oketeke ni akɛtsuɔ nii nikee.
9.3 DFT Kwɛmɔ
- Kaa he ni akɛhaa yɛ ŋshɔŋlooi ni he hiaa waa lɛ anɔ.
- Kaa hei ni nɔ ko tsiii amɛ gbɛ.
- ICT nibii ni akɛtsuɔ nii lɛ ahe nitsumɔ.
9.4 Kpee Kwɛmɔ
- Tooling oketeke kɛ fiducial okadii ni yɔɔ.
- Panelization gbɛ ni jwɛŋmɔ yɔɔ mli.
- Nɔ ni yɔɔ mli lɛ teŋ jɛkɛmɔ kɛjɛ V-cut ≥0.5 mm.
9.5 Woji Ahe Nitsumɔ
- Gerber gbɛiwoo ni ato he gbɛjianɔ.
- BOM fã yibɔi, nibii ni akɛwoɔ mli, yibɔi ni ja.
- Tsɔɔmɔ ni okɛ faili ni kɛ BOM lɛ kpãa gbee.
- Stencil faili lɛ kɛ PCB he mfoniri lɛ kpãa gbee.
PCBA Reverse Injinia kɛ Nitsumɔi ni Akɛ Sɛɛnamɔi Efata He
Kɛha gboshinii nibii loo nibii ni etsɛ PCBA kpokpaa nɔkwɛlɔi, PCBA sɛɛkuu tsɔne he nilee baanyɛ afee schematics, BOM, kɛ Gerber faili kɛjɛ gbɔmɔtsoŋ tsɔnei amli ni ekɛ saji ni ana lɛ atsa ehee nɔ . PCB he mfonirifeemɔ kɛ PCBA kpee nitsumɔ mli yaa.
Wɔ sɛɛkuu tsɔne he gbɛjianɔtoo lɛ fata he:
- Board mfonirifeemɔ kɛ X-ray kwɛmɔ koni akɛfee mligbɛ fãi lɛ ahe mfoniri.
- Nibii ni yɔɔ mli lɛ ayɔsemɔ kɛ BOM jiemɔ ni fãi ni efite ni akɛtoɔ najiaŋ lɛ fata he.
- Skematik ni akɛmɔɔ kɛjɛ netlist sɛɛkuu mli.
- PCB gbɛjianɔtoo hiɛtserɛjiemɔ kɛ DFM hiɛyaai.
- PCBA kpee he nɔkwɛmɔnɔ kɛ nitsumɔ mli kaa.
Sɛɛnamɔi krokomɛi ni akɛfata he:
- Nɔ ni akɛwoɔ nɔ ni kɛ ehe kpãa gbee kɛha shihilɛi ni mli wa waa.
- Potting kɛ enkapsula kɛha shitee-kɛ-woo.
- Yimɔ shishi kɛha BGA kɛ CSP paketii lɛ.
- Tsu nii ekoŋŋ ni osaa kɛtsɔ BGA nitsumɔhe ni akɛtsuɔ nii ekoŋŋ lɛ nɔ.
- Nitsumɔ kaa mliyaa kɛha kusum PCBA.
PCBA he mfonirifeemɔ mli tɔmɔi ni afɔɔ namɔ kɛ gbɛi ni atsɔɔ nɔ ajieɔ he kɛjɛɔ he
| Tɔmɔ ni afɔɔ namɔ | Nɔ ni jɛ mli ba | Gbɛ ni Akɛtsiɔ He |
|---|---|---|
| Shikpɔŋ He Nɔkwɛmɔnɔ ni Dalɛ Faaa | Solder ni mli ejɔ, Gbohiiajeŋ tɛi | Nyiɛmɔ IPC-7351 Mla lɛ sɛɛ |
| Solda Mask Dam ni Elaaje | Solda Gbɛjianɔtoo | Kwɛmɔ Dam lɛlɛɛmɔ ≥0.1mm |
| Kaa He Nibii ni Faaa | ICT He Gbɛjianɔtoo | Reserve Kasemɔ Hei yɛ Nets ni He Hiaa lɛ Nɔ |
| Srɔtofeemɔ ni yɔɔ Pair lɛ mlilɛɛmɔ ni kɛ ehe kpaaa gbee | Okadi Tsakemɔ | Feemɔ kɛlɛ ni kɛ ehe kpãa gbee (Onufu) |
| Kapasitor ni Ajieɔ lɛ He Shɔŋŋ Tsɔɔ | Hewalɛ ni Nɔ Kwɔ Gbɛɛmɔ | He ni Bɛŋkɛ Power Pin lɛ |
| Vias ni Faaa Kɛha Amrɔ nɛɛ ni Nɔ Kwɔ | Dɔlɛ ni fe nine, Voltej ni baa shi | Vias babaoo ni kɛ amɛhe kpãa gbee |
| Tooling Rail ko bɛ Panel lɛ nɔ | Enyɛŋ efee SMT lɛ diɛŋtsɛ | Kɛ Tooling Rail kɛ Fiducial Okadi afata he |
| Nɔ ni yɔɔ mli lɛ bɛŋkɛ V-cut tsɔ | Nɔ ni Efite yɛ Depaneling Be Mli | Kwɛmɔ He ni Akɛwoɔ Shweshweeshwefeemɔ Mli |
| Thermal Relief ni Elaaje yɛ Akɔɔble Agbo lɛ Nɔ | Solder He Naagba | Kɛ Thermal Hejɔɔmɔ Pads Afata He |
Naagbee
Elektrik Nitsumɔ Nifeemɔ He Kaa kɛ Kpee ni Afee Ekome
PCBA he mfonirifeemɔ ji tsɔne he nilee ni ato he gbɛjianɔ ni kɛ tsɔne ni akɛtsuɔ nii, nibii afeemɔ gbɛjianɔtoi, gbɛi ni atsɔɔ nɔ akaa mɔ akwɛɔ, kɛ bɔ ni afeɔ nii jogbaŋŋ lɛ feɔ ekome. DFM, DFT, DFA, Signal Emuuyeli, Hewalɛ Emuuyeli, Thermal Management, HDI PCB ŋaai, kɛ EMC he nilee yeɔ ebuaa tsɔnei ahe nilelɔi ni amɛbaa nibii ni afee lɛ shii abɔ lɛ shi ni amɛhaa nibii ni afeɔ lɛ ayibɔ yaa hiɛ.
VISONSTAR PCBA skɔpe lɛ mli nibii ni fata he ji ŋaalɔi hardware schematic he mfonirifeemɔ, PCB ni yɔɔ fãi srɔtoi ni yɔɔ ŋwɛi ŋwɛi, PCBA tsabaa he mfonirifeemɔ, kɛ nibii afeemɔ he yelikɛbuamɔ. Nitsumɔ ni atsɔse lɛ kɛjɛ PCB he mfonirifeemɔ mli PCB kpee, PCBA kpee, kɛ nɔmimaa yeɔ ebuaa ni etsakeɔ tsɔne he yiŋtoo lɛ ewoɔ nifeemɔ he nibii ni anyɛɔ akɛ he fɔ̃ɔ nɔ lɛ amli.
Sanebimɔi ni afɔɔ bimɔ
PCBA Hetooi Enumɔ ni Anyɛɔ Atsuɔ He Nii
01Mɛni ji srɔtofeemɔ ni yɔɔ PCB kɛ PCBA teŋ?
PCB ji kpokpaa nɔkwɛmɔ wolo ni akalaa nɔ ko nɔ ko; PCBA ji kpokpaa nɔ tsɔne ni akala ni akɛ nibii ni yɔɔ mli lɛ ewo nɔ.
02Mɛni ji nɔ ni DFM kwɛmɔ lɛ fataa he?
Pad he ŋaa, nibii amli gbɛ, solda mask dam, silkskriin, stɛnsil naa, panelizashin, dɛŋdade oketeke, fiducial okadii, kɛ wave solda gbɛtsɔɔmɔ.
03Mɛni ji BGA pad he mfonirifeemɔ mli tɔmɔi ni afɔɔ namɔ?
Pad diamita ni ejaaa, solda mask gbelemɔ, fanout vias ni eyiko ni haa solda fiteɔ, kɛ maŋ fiducials ni elaaje.
04Te afeɔ tɛŋŋ ahalaa stencil lɛ ŋmɔlɔ?
0.1–0.12 mm kɛha SMT ni akɛtsuɔ nii; 0.08 mm kɛha 0201/01005; 0.15–0.2 mm kɛha ŋmɛnɛŋmɛnɛ beaŋ hewalɛ ni nɔ kwɔ; kwɛ kɛ kpokpaa mlijaa.
05Mɛɛ faili he hiaa kɛha PCBA feemɔ?
Gerber faili, NC drill faili, halamɔ & he faili, BOM, kpee mfoniri, stencil faili, kaa he amaniɛbɔɔ, kɛ ODB++ kɛji oosumɔ.
06Mɛni ji HDI PCB?
HDI (High-Density Interconnect) PCB kɛ laser ni akɛfoɔ nibii bibii, shwilafoi/afu, kɛ nibii ni nyiɛɔ sɛɛ ni akɛwoɔ mli lɛ tsuɔ nii koni enine ashɛ gbɛtsɔɔmɔ ni nɔ kwɔ kɛ nibii bibii ni yɔɔ mli lɛ anɔ.

VS nibii ni nyiɛɔ sɛɛ
EX sɛɛkuu
Samfɛji babaoo ni nyiɛ sɛɛ
Vidio he nitsumɔ
Vidio Splicer
Kaadi ni Akɛheɔ
Vidio Matriks
4K Matriks
Matriks ni akɛwoɔ mli
Multikwɛlɔ kɛ Splicer
Okadi Jalɔ
Okadi Switsha
Wiɛlɛs Ekstɛnda
Optikal Eksanta
Netwɛk Ekstɛnda
DVI Optikal Extender
LED Optikal Transsiva
Optik Fiba
Flight Saji
LED Adeka ni akɛmajeɔ
SDI tsakemɔ
PPT Baafa Flipa Kɛ Be
Dual Port Odio Fiber Optik Ekstɛnda
Okadi Generator kɛ Nibii Amlipɛimɔ
PCB he mfonirifeemɔ
PCBA he mfonirifeemɔ
Skiim he mfonirifeemɔ