Yɛma Wo Akwaaba Sɛ Wobɛkɔ VisonStar Amanneɛbɔ Wɛbsaet -- LCD&LED Display Control Scheme Professional Integration Provider ! -- Som Adetɔfo · Nya Botae
Twi (Akan)
English Chinese Simplified Chinese Traditional French German Portuguese Spanish Russian Japanese Korean Arabic Irish Greek Turkish Italian Danish Romanian Indonesian Czech Afrikaans Swedish Polish Basque Catalan Esperanto Hindi Lao Albanian Amharic Armenian Azerbaijani Belarusian Bengali Bosnian Bulgarian Cebuano Chichewa Corsican Croatian Dutch Estonian Filipino Finnish Frisian Galician Georgian Gujarati Haitian Hausa Hawaiian Hebrew Hmong Hungarian Icelandic Igbo Javanese Kannada Kazakh Khmer Kurdish Kyrgyz Latin Latvian Lithuanian Luxembou.. Macedonian Malagasy Malay Malayalam Maltese Maori Marathi Mongolian Burmese Nepali Norwegian Pashto Persian Punjabi Serbian Sesotho Sinhala Slovak Slovenian Somali Samoan Scots Gaelic Shona Sindhi Sundanese Swahili Tajik Tamil Telugu Thai Ukrainian Urdu Uzbek Vietnamese Welsh Xhosa Yiddish Yoruba Zulu Kinyarwanda Tatar Oriya Turkmen Uyghur Abkhaz Acehnese Acholi Alur Assamese Awadish Aymara Balinese Bambara Bashkir Batak Karo Bataximau Longong Batak Toba Pemba Betawi Bhojpuri Bicol Breton Buryat Cantonese Chuvash Crimean Tatar Sewing Divi Dogra Doumbe Dzongkha Ewe Fijian Fula Ga Ganda (Luganda) Guarani Hakachin Hiligaynon Hunsrück Iloko Pampanga Kiga Kituba Konkani Kryo Kurdish (Sorani) Latgale Ligurian Limburgish Lingala Lombard Luo Maithili Makassar Malay (Jawi) Steppe Mari Meitei (Manipuri) Minan Mizo Ndebele (Southern) 尼瓦尔语 Northern Sotho (Sepéti) Nuer Occitan Oromo Pangasinan Papiamento Punjabi (Shamuki) Quechua Romani Rundi Blood Sanskrit Seychellois Creole Shan Sicilian Silesian Swati Tetum Tigrinya Tsonga Tswana Twi (Akan) Yucatec Maya
Leave Your Message

PCBA Design & Manufacturing Akwankyerɛ

PCBA mfiridwuma ho akwankyerɛ a edi mũ · VISONSTAR

Mfiridwuma Ho Nsɛm BiaraWɔahyehyɛ ama Nneɛma a Wɔyɛ

PCBA Design & Manufacturing Guide: Efi Schematic so kosi Volume Production so a DFM, DFT, Signal Integrity, ne High-Density Interconnect (HDI) Design ka ho. Mfiridwuma ho nkyerɛkyerɛmu a ɛyɛ tenten a edi mũ ma hardware mfiridwumayɛfo, PCB nhyehyɛe mfiridwumayɛfo, NPI akuw, ne adetɔ ho adwumayɛfo.

11. 11. Ɔde ne nsa kyerɛɛ ne soMfiridwuma ho ti ahorow
119. NkyekyɛmEngineering nsɛntitiriw
6. 6.Nsɛm a Wɔtaa bisa a mfaso wɔ so
Engineering scope a edi mũ

Di ɔkwan a edi mũ no akyi fi schematic capture ne layout so denam manufacturability, assembly, inspection, testing, ne production release so.

Wɔayɛ no ama mfiridwuma ho gyinaesi ahorow

Akontaabu ho mmara, package ho nsɛm, nhyehyɛe anohyeto, huammɔdi akwan, ne nsɛmfua da so ara bata ti a wosi gyinae biara no ho.

Nea enti a PCBA nhyehyɛe yɛ nhyehyɛe

PCBA (Printed Circuit Board Assembly) nhyehyɛe no sen “nsɛmfua a ɛka bom” koraa. Ɛfa ho DFM (Nsusuwii a Wɔde Yɛ Nneɛma a Wɔde Yɛ) ., . DFT (Nsusuwii a Wɔde Yɛ Sɔhwɛ) ., . DFA (Nsusuwii a Wɔde Yɛ Nhyiam) ., . SI (Nsɛnkyerɛnne no mudi mu kura) ., . PI (Tumi a Wɔde Di Dwuma) ., . Ɔhyew a Wɔde Di Dwuma, . HDI (Nkitahodi a Ɛyɛ Den) ., ne EMC (Electromagnetic Nkɔmmɔbɔ) .. PCBA nhyehyɛe a wɔayɛ no yiye no brɛ sintɔ dodow, sɔhwɛ ho ka, ne asiane a ɛwɔ hɔ sɛ wɔbɛsan ayɛ adwuma no ase kɛse bere a ɛhwɛ hu sɛ anyinam ahoɔden yɛ adwuma a wotumi de ho to so no.

VISONSTAR de adwumayɛfoɔ hardware schematic design, high-density multi-layer PCB nhyehyeɛ, PCBA ano aduru nhyehyeɛ, ne nneɛma a wɔyɛ ho mmoa ma. Saa akwankyerɛ yi de nhyehyɛe ka nsɛmfua ne mfiridwuma ho nneyɛe a hardware mfiridwumayɛfo, PCB nhyehyɛe mfiridwumayɛfo, NPI mfiridwumayɛfo, ne adetɔ akuw a wɔne wɔn yɛ adwuma de di dwuma no ho asɛm PCB nhyehyɛe, . PCBA nhyehyɛe, . PCB nhyiamu, . PCBA nhyiamu, ne PCBA akyi mfiridwuma ma nneɛma a wɔde ayɛ agyapade.

01. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

PCBA Design Flow ne Key Input Output Fael ahorow

PCBA nhyehyɛe taa fi ase Schematic Capture a Wɔde Kyerɛw Nsɛm, a ɛno akyi no PCB a Wɔde Si Hɔ, . Ɔkwan a wɔfa so yɛ adwuma, . DRC (Nsusuwii Mmara Nhwehwɛmu) ., ne DFM Nhwehwɛmu, afei nea efi mu ba Gerber Fael ahorow, . NC Drill Fael ahorow, . BOM (Nneɛma a Wɔde Yɛ Adwuma Ho Mmara) ., ne Nhyiamu Mfoniniyɛ. Wɔ nhyehyɛe ahorow a ɛyɛ den ho no, . HDI PCB a ɛwɔ hɔ mfiridwuma ne microvias a wɔde laser ayɛ ne lamination a ɛtoatoa so ebia wɔbɛhwehwɛ.

Core input fael ahorow no bi ne:

  • Netlist a wɔde kyerɛw nsɛm
  • Mfiridwuma mu Mfoniniyɛ
  • Component Datasheet a Wɔde Di Dwuma
  • Adeyɛ ho Tumi Nwoma (asua koraa trace trɛw / ntam kwan, a ɛba fam koraa tokuru kɛse, solder mask dam trɛw, impedance control ahwehwɛde)

Core output fael ahorow no bi ne:

  • Gerber RS-274X na ɔkyerɛwee anaasɛ ODB++ na ɛwɔ hɔ
  • NC Drill Fael a ɛwɔ hɔ
  • Pick & Fa Fael no to hɔ
  • Stencil Gerber na ɔkyerɛwee
  • Sɔhwɛ Nsɛntitiriw Amanneɛbɔ
  • Nhyiam Mfonini & Silkscreen Fael
02. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

PCB Placement ne Routing Mmara Titiriw a ɛfa PCBA a ɛyɛ adwuma yiye ho

2.1 Nnyinasosm a wde bhy adwuma mu

Nneɛma a wɔde si hɔ ne PCBA nhyehyɛe no fapem na ɛka tẽẽ Nsɛnkyerɛnneɛ Routing Quality, . Ɔhyew mu Adwumayɛ, ne Nneɛma a wɔyɛ. Nneɛma a wɔde besisi baabi a ɛfata ho hia kɛse ma impedance control PCB a wɔde di dwuma nhyehyɛe ahorow ne dijitaal amansin a ɛkɔ ntɛmntɛm.

  • Dwumadi mu Nkyekyɛmu: Tetew analog, digital, power, ne high-speed interface mmeae ahorow mu na woakwati ntwitwiridii.
  • Nsɛnkyerɛnne a Ɛsen: Fa components to signal flow kwankyerɛ no so na ama crossing ne loop area no so atew.
  • Nneɛma a Ɛho Hia a Ɛho Hia: Fa MCU/FPGA/SoC, DDR, dɔn, ne tumi module ahorow di kan.
  • Edge a Wɔde Si Hɔ: Nkitahodi, bɔton, ne LED ahorow a ɛbɛn board anoano sɛnea ɛbɛyɛ a wobedi mfiri ahwehwɛde ahorow ho dwuma.
  • Ɔhyew Nhyehyɛe: Nneɛma a ɛwɔ ahoɔden kɛse a ɛbɛn ɔhyew a wɔsɛe no anaa ɔhyew a wɔde hyɛ mu; fa ka ho thermal via nhyehyɛe ahorow wɔ nneɛma a ɛyɛ hyew ase.

2.2 Nneɛma a Ɛho Hia wɔ Routing ho

  • Trace Width & Mprempren Tumi: 0.5 mm trace width wɔ 1 oz kɔbere soa bɛyɛ 1 A. Sɛ wopɛ current a ɛkɔ soro a, fa di dwuma kɔbere ma anaa kɔbere a emu duru yɛ den.
  • Nsonsonoe Awarefo: USB, HDMI, LVDS, Ethernet hwehwɛ Ne Tenten a ɛne ne ho hyia, . Ntam Ntam a Ɛyɛ Pɛ, ne Nkitahodi a Ɛyɛ Den sɛ wɔbɛhwɛ so sɛnkyerɛnne kwan so nokwaredi na tew so insertion a wɔhwere ne sanba a wɔhwere.
  • Impedance a Wɔhyɛ So: Ahoɔhare kɛse nsɛnkyerɛnne hwehwɛ sɛ su impedance bu akontaa fi stack-up; gyinapɛn ahorow a wɔtaa de di dwuma ne 50 Ω biako-awie ne 100 Ω nsonsonoe. Ɛsɛ sɛ mfiridwuma mu nhwehwɛmu no ka ho impedance a wɔde di dwuma nokwaredi a wɔde di dwuma.
  • Ɔkwan a Wɔfa so San Kɔ: Hwɛ sɛ reference plane a edi mũ na woakwati split plane EMI nsɛm; fa ka ho stitching vias a wɔde pam ade bɛn layer nsakrae ahorow.
  • Fa: Tew via ahorow a ɛkɔ ntɛmntɛm so; fa di dwuma Akyi Drilling anaasɛ Anifuraefo/Wɔasie Vias bere a ɛho hia no. Sɛ wopɛ HDI nhyehyɛe ahorow a, fa di dwuma via ahorow a wɔaboaboa ano anaasɛ vias a ɛhinhim ne kɔbere a wɔde ahyɛ mu ma.
03. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

DFM Design for Manufacturability Ade titiriw a ɛma Volume Production Yield ma PCBA

DFM a enye no de... Solder a Wɔde Yɛ Adwuma, . Ɔboda mu abo a wɔtow, . Solder Nkwaa a Ɛyɛ Nwini, . Component Shift a Wɔde Yɛ Nneɛma, ne Solder Balls a Wɔde Yɛ Adwuma. DFM nhwehwɛmu ansa na wɔayɛ no pii boa ma wɔbɔ aba a edi kan a ɛtwam no ho ban.

3.1 Asase Nhwɛsoɔ Nsusuiɛ

Ɛsɛ sɛ asase ho nhyehyɛe ahorow di so IPC-7351 na ɛwɔ hɔ. Pad nhyehyɛe a ɛfata ho hia na ama wotumi de ho ato so PCB nhyiamu ne PCBA nhyiamu.

  • CHIP Nneɛma a Wɔde Yɛ Adwuma (0402, 0603, 0805) .: Ɛsɛ sɛ pad kɛse ne stencil aperture ne reflow profile hyia na wɔakwati sɛ wɔbɛbɔ ɔboda abo.
  • QFN (Quad Flat a enni kɔbere) .: Ase hɔ Ɔhyew Pad a Wɔde Yɛ Nneɛma ɛsɛ sɛ wɔkyekyɛ mu na ama nkwaa a ɛyɛ nwini ne nea ɛyɛ nwini no so atew; fa di dwuma solder mask a wɔakyerɛkyerɛ mu (SMD) . anaasɛ a ɛnyɛ solder mask a wɔakyerɛkyerɛ mu (NSMD) . pads a ɛfata.
  • BGA (Ball Grid Nkyekyɛm) .: Pad ntwemu taa yɛ 80–85% wɔ bɔɔl no ntwemu; ɛsɛ sɛ solder mask bue yɛ pɛpɛɛpɛ na wɔakwati solder mask wɔ pad so. Sɛ wopɛ BGA a ɛyɛ fɛ a, fa di dwuma solder akatasoɔ dam ne tɛtrɛtɛ ≤0.1 mm anaasɛ yi dam fi hɔ sɛ ɛho hia a.
  • SOT/SOP/QFP na ɛyɛ adwuma: Fine pitch hwehwɛ sɛ solder mask dam trɛw a ɛfata na amma bridging.

3.2 Nneɛma a ɛwɔ afã horow no ntam kwan & Orientation

  • Ɛsɛ sɛ afã horow a ɛbɛn ho no di pick-and-place nozzle ne rework ahwehwɛde ahorow ho dwuma (≥0.3 mm).
  • Fa nneɛma a ɛte saa ara hyɛ ɔkwan koro so na ama AOI nhwehwɛmu ayɛ mmerɛw.
  • Ma kwan a ɛfata si nneɛma atenten ne ntiantiaa ntam na woakwati sunsuma nkɛntɛnso bere a reflow no.

3.3 Solder Mask & Silkscreen a wɔde hyɛ mu

  • Solder Mask Dam a ɛwɔ hɔ ne tɛtrɛtɛ ≥0.1 mm na amma wɔasiw bridge ano.
  • Silkscreen a wɔde hwɛ nneɛma so ɛnsɛ sɛ ɛkata pad ahorow so; ma ≥0.2 mm kwan a ɛda hɔ.
  • Polarity Agyiraehyɛde, . Pin 1 Nsɛnkyerɛnnede, ne Nhwehwɛmu a Wɔde Kyerɛw Nsɛm ɛsɛ sɛ emu da hɔ.
  • Paw solder mask kɔla (ahabammono, bruu, tuntum, kɔkɔɔ, fitaa) a egyina adetɔfo pɛ so; hwɛ hu sɛ anansesɛm tintim no betumi akenkan.
04. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

DFT Design ma Testability ne DFA Design ma Nhyiam Ahotoso PCBA Circuit Board Design

4.1 DFT a wɔde di dwuma

DFT ma PCBA sɔhwɛ a etu mpɔn, a ɛho ka sua tumi yɛ adwuma na ɛboa sɔhwɛ nhyehyɛe nkɔso ne fixture nhyehyɛe.

  • Flying Probe Sɔhwɛ: Ɛho nhia sɛ wɔde fixture biara di dwuma; a eye ma prototypes ne batch nketewa.
  • ICT (Nsɔhwɛ a Wɔyɛ wɔ Ɔmansin Mu) .: Ɛhwehwɛ sɛ sɔhwɛ mmeae ne fixture; a ɛfata ma ɛnne a ano yɛ den. Yɛyɛ adwini sɔhwɛ nsɛntitiriw nhwɛso ahorow a wɔde kata so sɛnea ɛsɛ.
  • FCT (Adwumayɛ mu Kwansin Sɔhwɛ) .: Ɛhwɛ sɛ PCBA dwumadi ankasa yɛ nokware.
  • Ɔhye so Nhwehwɛmu (JTAG) .: Ɔde chip test logic a wɔasisi mu di dwuma de tew honam fam sɔhwɛ nsɛntitiriw so.

DFT ahwehwɛde ahorow:

  • Sɔhwɛ beae no ntwemu ≥0.8 mm, ntam kwan ≥1.27 mm.
  • Kyɛ sɔhwɛ mmeae wɔ ɔfã biako bere a ɛbɛyɛ yiye no.
  • Ma sɔhwɛ mmeae a biribiara nsiw wo kwan na twe wo ho fi nneɛma atenten ho.
  • Fa sɔhwɛ mmeae sie ma tumi ne asase so asau na ama ayɛ yiye tumi-dum sɔhwɛ tiawa ne power-on voltage susuw a wɔde susuw nneɛma ho.

4.2 DFA a wde bhy mu

DFA twe adwene si nhyiamu a ɛyɛ adwuma yie ne mfomsoɔ a wɔsiw ano so.

  • Panelization a wɔde yɛ nneɛma: Fa di dwuma V-twitwa (V-Nkonimdi) . anaasɛ Mouse Bite / Stamp Tokuru. Ma pcb nhyiamu ne nneɛma a ɛsensɛn anoano, de di dwuma tab kwan a wɔfa so yɛ adwuma ne mmoadabi a wɔaka wɔn.
  • Tooling Rail a Wɔde Di Dwuma: 3–5 mm trɛw ma conveyor transfer ne gyinabea.
  • Fiducial Mark a Wɔde Di Dwuma: Anyɛ yiye koraa no, wiase nyinaa fiducials 2–3; mpɔtam hɔ fiducials ma mfiri a ɛyɛ fɛ te sɛ BGA ne QFN.
  • Poka-Yoke na ɛyɛ: Hwɛ sɛ connectors wɔ orientation soronko na amma reverse insertion.
05. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

Ahoɔhare a ɛkorɔn ne Frequency a ɛkorɔn Design Signal Integrity Power Integrity EMC ne HDI PCB Techniques

5.1 Nsɛnkyerɛnneɛ no mudi mu kura (SI) .

SI nsɛm no bi ne Sɛso, . Crosstalk a wɔde di dwuma, . Nneɛma a ɛboro so, . Undershoot na ɛyɛ, ne Bere a Wɔde Yɛ Skew. Ahoɔhare a ɛkɔ soro PCB nhyehyɛe betumi de adi dwuma pre-layout simulation a wɔyɛ ne nhyehyɛe akyi adansedi sɛnea ɛbɛyɛ a wɔbɛsɔ ahwɛ aniwa ho mfonini.

  • Impedance a ɛne ne ho hyia: Source series awiei, parallel awiei, anaa AC awiei.
  • Ne Tenten a ɛne ne ho hyia: Serpentine routing ma DDR data/address akuw ne nsonsonoe abien abien.
  • Crosstalk a Wɔde Siw Ano: 3W mmara (akwansin ≥3× trace trɛw); fa guard traces ka ho ma nsɛnkyerɛnne a ɛho hia.
  • San kɔ Via: Fa stitching vias a ɛbɛn layer nsakrae ka ho na ama loop inductance so atew.

5.2 Tumi a Wɔde Di Dwuma (PI) .

PI nsɛm no bi ne Tumi Dede, . Voltage a Ɛkɔ fam, ne Asase so Bounce. A wɔayɛ no yiye Tumi a Wɔkyekyɛ (PDN) . ho hia kɛse ma oprehyɛn a ɛyɛ den.

  • Decoupling Capacitor a wɔde hyɛ mu: Fa 0.1 μF + 10 μF nkabom gu tumi pin biara ho; fa di dwuma capacitors a ɛwɔ ESL a ɛba fam ma decoupling a ɛyɛ frequency a ɛkorɔn.
  • Tumi Wimhyɛn a Wɔapaapae: Analog ne dijitaal ahoɔden wimhyɛn ahorow a ɛtetew mu; kwati sɛ wode nsɛnkyerɛnne a ɛde ahoɔhare kɛse bɛtwa mpaapaemu.
  • Ɔkwan a Ɛfa Impedance a Ɛba Fam: Tumi ne asase so wimhyɛn a ɛbɛn ho no ma wimhyɛn ahoɔden tumi yɛ adwuma; kura dielectric a ɛyɛ tratraa mu wɔ tumi ne asase so ntoatoaso ntam.
  • Via Count so na ɛyɛ: Parallel multiple vias ma akwan a ɛkɔ soro; fa di dwuma vias a kɔbere ahyɛ mu ma ma vias a ɛkɔ soro mprempren.

5.3 EMC (Electromagnetic Nhyiamu) .

EMC kata so EMI (Electromagnetic Ntwitwiridii) . ne EMS (Electromagnetic Nneɛma a Ɛyɛ Den) .. EMC nhwehwɛmu a wɔyɛ ansa na wɔadi mmara so no betumi ahu asiane ahorow a ɛwɔ nhyehyɛe no mu ansa na wɔasɔ ahwɛ wɔ ɔkwan a ɛfata so.

  • 20H Mmara: Recess tumi wimhyɛn anoano denam 20× layer spacing so na ɛtew fringing afuw so.
  • Interface Filtering a Wɔde Yɛ Nneɛma: Fa TVS, common mode chokes, ferrite beads, ne capacitors ka ho wɔ I/O nkitahodi ahorow so.
  • Nneɛma a wɔde bɔ wɔn ho ban: Fa nkataso a ɛbɔ ho ban di dwuma wɔ mmeae a ɛyɛ mmerɛw; ma grounding pads a wɔde yɛ nneɛma ma kyɛm a wɔde bata ho.
  • Crystal & Dɔn a Wɔde Yɛ Adwuma: Ɔkwan biara nni hɔ a wɔfa so wɔ ahwehwɛ ase; fa guard traces di dwuma na ma dɔn traces nyɛ tiaa.

5.4 HDI PCB Nsusuwii

Sɛ wopɛ mfonini ahorow a ɛyɛ density a, . HDI PCB a ɛwɔ hɔ mfiridwuma ne microvias a wɔde laser ayɛ, . anifuraefo vias, ne a wɔasie no vias ma form factors nketewa ne routing density a ɛkorɔn tumi. Nneɛma atitiriw a ɛsɛ sɛ wususuw ho:

  • Microvia afã horow a ɛyɛ pɛpɛɛpɛ mpɛn pii no ≤1:1.
  • Fa di dwuma microvia ahorow a wɔaboaboa ano ma layer nsakrae wɔ mmeae a nnipa pii wɔ hɔ.
  • Lamination a ɛtoatoa so adeyɛ no ma kwan ma microvia layers pii.
  • Via-wɔ-pad so ne kɔbere a wɔde ahyɛ mu ma ne planarization a wɔde yɛ nneɛma ma BGA fanout no.
06. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

Package ne Pad Design Deep Dive ma BGA ne QFN PCBA

6.1 BGA Nsusuwii

BGA pad nhyehyɛe no nya soldering aba so nkɛntɛnso tẽẽ ma PCB nhyiamu ne PCBA nhyiamu, titiriw wɔ BGA dwumadie a ɛyɛ fɛ mu.

  • Pad ntwemu ≈0.8–0.85× bɔɔl ntwemu (sɛ nhwɛso no, 0.25 mm pad ma 0.3 mm bɔɔl).
  • Solder mask bue kɛse sen pad denam 0.025–0.05 mm wɔ ɔfã biara.
  • NSMD (Wɔakyerɛkyerɛ Akataso a Ɛnyɛ Solder Mu) . anaasɛ SMD (Solder Mask a Wɔakyerɛkyerɛ Mu) .; NSMD abu so ma BGA a ɛyɛ fɛ.
  • Fanout vias a ɛyɛ 0.2 mm/0.1 mm anaa nea ennu saa; fa di dwuma Via-wɔ-Pad mu ne Kɔbere a Wɔahyɛ no Ma / Resin a Wɔahyɛ no Ma sɛnea ɛbɛyɛ a wobesiw solder wicking ano.
  • Fa ka ho mpɔtam hɔ fiducial agyiraehyɛde ahorow bɛn BGA ma wɔde besi hɔ pɛpɛɛpɛ.

6.2 QFN Nhyehyeɛ

QFN (Quad Flat No-lead) packages hwehwɛ sɛ wɔde ahwɛyiye yɛ thermal pad.

  • Kyɛ thermal pad no mu yɛ no pad nketewa pii anaasɛ fa pad biako a ɛwɔ stencil apertures a wɔakyekyɛ mu di dwuma na ama voiding so atew.
  • Trɛw pin pads 0.2–0.3 mm kɔ akyiri sen package no ano ma AOI nhwehwɛmu.
  • Fa di dwuma Resin Plugging a Wɔde Yɛ Nneɛma anaasɛ Kɔbere a Wɔde Hyehyɛ Mu ma thermal pad vias na wɔasiw solder wicking ano.
  • Sɛ wopɛ QFN a ahoɔden kɛse wom a, fa ka ho thermal via nhyehyɛe a ɛka kɔbere wimhyɛn ahorow a ɛwɔ mu no ho.

6.3 0402 / 0201 / 01005 Nneɛma nketenkete a wɔde yɛ adwuma

  • 0402 pad ntam kwan: 0.4–0.5 mm; 0201: 0.25–0.3 mm, ne nea ɛwɔ hɔ; 01005: 0.15–0.2 mm.
  • Fa anti-solder ball stencil apertures (notched anaa wɔatew so) di dwuma.
  • Fa fiducial marks a ɛdɔɔso ma ma sɛnea wɔde besi hɔ no pɛpɛɛpɛ.
  • Hwɛ gluu a wɔde ma ma afã abien nhyiam a nneɛma a emu yɛ duru wom.
07. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

Stencil Design ne Soldering Adeyɛ ma High Yield PCBA Nhyiam

7.1 Stencil Aperture nhyehyeɛ

Stencil aperture nhyehyɛe no kyerɛ tẽẽ solder paste a wɔde tintim nhoma quality na ɛsɛ sɛ wɔyɛ no yiye ma PCBA biara.

  • Stencil a Ɛyɛ Den: 0.1–0.15 mm a wɔtaa yɛ; 0.08 mm ma micro afã horow; 0.2 mm ma mprempren a ɛkorɔn.
  • Mpɔtam Hɔ Nkyɛmu: Aperture beae / aperture ɔfasu beae > 0.66.
  • Afã Nkyɛmu: Aperture trɛw / stencil kɛse > 1.5.
  • Apertures Titiriw a Wɔde Yɛ Adwuma: QFN thermal pad mfɛnsere nketewa pii; BGA kurukuruwa anaa ahinanan a wɔtew so; anti-solder bɔɔl notched apertures ma chip afã horow.
  • Hwɛ anammɔntu stencil ma nneɛma akɛse a wɔadi afra (sɛ nhwɛso no, stencil a ɛyɛ den ma mmeae a mprempren ahoɔden kɛse wom, teateaa ma nea ɛyɛ fɛ).

7.2 Reflow & Wave Soldering a wɔde hyɛ mu

  • Reflow Soldering a wɔde yɛ adwuma: Wɔ SMT afã horow ho; hwehwɛ sɛ ɛyɛ nea ɛfata ɔhyew ho nsɛm (preheat, soak, san fa nsu, ma onwini). Fa di dwuma nitrogen a ɛsan kɔ nipadua no mu ama nsuo a ɛkɔ anim ne oxidation a ɛso atew.
  • Asorɔkye Soldering: Na through-hole (DIP) afã horow ne SMT kɔkɔɔ gluu nhyehyɛe.
  • Asorɔkye Soldering a Wɔpaw: Localized soldering ma through-tokuru afã horow; eye ma mfiridwuma a wɔadi afra board ahorow.
  • Adeyɛ a Kɔbere Nni Ho: SAC305 solder a wɔde yɛ aduru; ɔhyew a ɛsen biara a ɛsan ba no yɛ 235–250 °C. Nneɛma a wɔtaa de wie wɔ soro no bi ne HASL a kɔbere nnim, . PENE, . Ogya Dwumadibea a Wotu Wɔn Ho Ma, . dwetɛ a wɔde hyɛ nsu mu, ne tin a wɔde hyɛ nsu mu.

7.3 Nhyiamu a wɔadi afra

Fa SMT reflow ne DIP asorɔkye soldering bom, anaa fa di dwuma Pin-in-Paste (PIP) a wɔde hyɛ mu . ma through-hole components wɔ reflow mu.

08. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

Panelization ne Tooling Rail Boosting Production Efficiency ma PCB Nhyiam

8.1 Akwan a wɔfa so yɛ Panelization

  • V-twitwa (V-Nkonimdi) .: Ɛka a ɛba fam; ma ntaaboo a ɛyɛ ahinanan a enni anoano afã horow.
  • Mouse Bite / Stamp Tokuru: Wɔ boards anaa edge components a ɛnkɔ so daa ho; fa di dwuma tab kwan a wɔfa so yɛ adwuma ne mmoadabi a wɔka wɔn.
  • Bridge + Mouse a Wɔka no: Ɛka ahoɔden ne mpaapaemu a ɛyɛ mmerɛw bom.

8.2 Nnwinnadeɛ Rail & Fiducial Mark

  • Nnwinnade keteke kwan no trɛw: 3-5 mm.
  • Fiducial agyiraehyɛde: 1 mm diameter, 2–3 mm solder mask bue, sika kɔkɔɔ anaa immersion tin wie.
  • Mpɔtam hɔ fiducials ma BGA/QFN fine-pitch mfiri.

8.3 Panel Kɛseɛ & Dodow

  • Panel kɛse wɔ pick-and-place ne reflow fononoo anohyeto mu (≤400 mm × 400 mm).
  • Kari pɛ wɔ adwumayɛ mu yiyedi ne nneɛma a wɔde di dwuma; kwati sɛ wobɛkɔ akodi.
  • Fa di dwuma breakaway tabs a ɛwɔ hɔ anaasɛ routed slots a wɔde fa kwan so sɛnea ɛbɛyɛ a wɔbɛtew adwennwen so bere a wɔreyɛ depaneling no.
09. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

Output Data ne Nhwehwɛmu Nhwehwɛmu a wɔahyehyɛ ama PCBA Design

9.1 Electrical Nhwehwɛmu

  • DRC mfomso biara nni hɔ a edi awu.
  • Nsɛnkyerɛnne tenten a ɛho hia a ɛne ne ho hyia, impedance, spacing.
  • Power net via count ne mprempren tumi.
  • Nsɛnkyerɛnneɛ mudi mu kura ho simulation nea efi mu ba no di aniwa mfonini ahwehwɛde ahorow ho dwuma.

9.2 DFM Nhwehwɛmu

  • Pad kɛse sɛnea IPC-7351 te.
  • Component spacing di ahwehwɛde a ɛba fam koraa a ɛfa pick-and-place ho dwuma.
  • Solder akataso dam, silkscreen, polarity agyiraehyɛde pefee.
  • Stencil aperture hyia mpɔtam hɔ nsusuwii.
  • Panelization a wɔde yɛ nneɛma ne tooling keteke kwan so akyɛdeɛ.

9.3 DFT Nhwehwɛmu

  • Sɔhwɛ point coverage wɔ asau a ɛho hia so.
  • Sɔhwɛ nsɛntitiriw a biribiara nsiw wɔn kwan.
  • ICT fixture a wobetumi ayɛ.

9.4 Nhyiamu Nhwehwɛmu

  • Tooling keteke ne fiducial agyiraehyɛde ahorow a ɛwɔ hɔ.
  • Panelization kwan a ntease wom.
  • Component kwan a ɛda V-cut ≥0.5 mm.

9.5 Nwoma a wde bhy mu no nyinaa

  • Gerber layer din a wɔde too gua no yɛ nea wɔahyɛ da ayɛ.
  • BOM fã nɔma, nneɛma a wɔde ahyɛ mu, dodow a ɛyɛ pɛpɛɛpɛ.
  • Pick & place fael no ne BOM hyia.
  • Stencil fael no ne PCB nhyehyɛe hyia.
10. Nsɛm a wɔka kyerɛ
ENGINEERING TI HO NSƐM

PCBA Reverse Engineering ne Nnwuma a Wɔde Ka Ho

Wɔ nneɛma a wɔde ayɛ agyapade anaasɛ nea ne bere atwam ho PCBA amansin board ahorow, . PCBA akyi mfiridwuma betumi asan ayɛ schematics, BOM, ne Gerber fael ahorow afi honam fam board ahorow so na wɔde data a wɔasan anya no abɔ foforo PCB nhyehyɛe ne PCBA nhyiamu adwumayɛ nhyehyɛe.

Yɛn reverse engineering nhyehyɛe no bi ne:

  • Board mfoninitwa ne X-ray nhwehwɛmu sɛ wɔde bɛyɛ map a ɛwɔ mu layers.
  • Component identification ne BOM a woyi fi mu nea ɛka ho ne afã horow a ne bere atwam a wɔde besi ananmu.
  • Schematic capture a wɔde kyere nneɛma efi netlist a wɔsan yɛ no foforo so.
  • PCB nhyehyɛe ahomegye ne DFM nkɔso ahorow.
  • Prototype PCBA nhyiamu ne dwumadi ho sɔhwɛ.

Nnwuma foforo a ɛsom bo:

  • Conformal a wɔde kata so ma nneɛma a atwa yɛn ho ahyia a emu yɛ den.
  • Potting ne encapsulation a wɔde hyɛ mu sɛnea ɛbɛyɛ a wobetumi agyina wosow ano.
  • Underfill ahyɛ mu ma ma BGA ne CSP packages.
  • San yɛ adwuma na siesie de BGA rework station di dwuma.
  • Dwumadi mu sɔhwɛ nkɔso ma PCBA a wɔahyɛ da ayɛ.
11. 11. Ɔde ne nsa kyerɛɛ ne so
ENGINEERING TI HO NSƐM

PCBA Design Mfomso a Ɛtaa Ba ne Akwan a Wɔfa so Kwati

Mfomso a Ɛtaa Ba Nea efi mu ba Akwan a Wɔfa so Kwati
Asase a Ɛnyɛ Kɛse Nhwɛso Cold Solder Joint, Ɔboda mu abo a wɔde yɛ Di IPC-7351 Gyinapɛn akyi
Solder Mask Dam a ɛyerae Solder a Wɔde Yɛ Adwuma Hwɛ Dam Trɛw so ≥0.1mm
Sɔhwɛ Nsɛntitiriw a Ɛnnɔɔso ICT Kata Ho Nsonsonoe Fa Sɔhwɛ Nsɛntitiriw Sie wɔ Asau a Ɛho Hia So
Nsonsonoe Pair Tenten Nhyia Nsɛnkyerɛnne a Wɔkyinkyim Yɛ Ne Tenten a ɛne ne ho hyia (Serpentine) .
Decoupling Capacitor Ɛyɛ Akyirikyiri Dodo Dede a Ɛwɔ Tumi a Ɛkorɔn Fa Bɛn Power Pin no
Vias a ɛnnɔɔso mma High Current Ɔhyew a ɛboro so, Voltage Drop Parallel Nneɛma pii Vias
No Tooling Rail wɔ Panel so Entumi nyɛ Auto-SMT Fa Nnwinnade Keteke & Fiducial Mark ka ho
Component a Ɛbɛn V-cut dodo Ɔsɛe a Ɛba Bere a Wɔreyɛ Depaneling Kura Ntam a Ahobammɔ Mu
Ɔhyew a Ɛyera wɔ Kɔbere Kɛse So Soldering a Ɛyɛ Den Fa Thermal Relief Pads ka ho

Awie

Electrical Performance Manufacturing Test ne Nhyiam a Wɔabom ayɛ

PCBA nhyehyeɛ yɛ nhyehyɛeɛ a ɛfa mfiridwuma ho nteɛsoɔ a ɛka anyinam ahoɔden adwumayɛ, nneɛma a wɔyɛ, sɔhwɛ akwan, ne nhyiamu a ɛyɛ yie bom. DFM, DFT, DFA, Signal Integrity, Power Integrity, Thermal Management, HDI PCB akwan, ne EMC a wɔyɛ no yiye no boa mfiridwumayɛfo ma wɔtew design iterations so na ɛma volume production yield tu mpɔn.

VISONSTAR PCBA scope no bi ne adwumayɛfoɔ hardware schematic nhyehyeɛ, high-density multi-layer PCB nhyehyeɛ, PCBA ano aduru nhyehyeɛ, ne nneɛma a wɔyɛ ho mmoa. Adwuma nhyehyɛe a wɔde nteɛso ayɛ fi PCB nhyehyɛe fam PCB nhyiamu, . PCBA nhyiamu, na nokwaredi boa ma wɔdan mfiridwuma ho adwene ma ɛbɛyɛ adeyɛ a wotumi de ho to so.

Nsɛm a wɔtaa bisa

PCBA Mmuae Asia a Ɛyɛ Mfaso

01. Ɔde ne nsa kyerɛɛ ne soNsonsonoe bɛn na ɛda PCB ne PCBA ntam?

PCB yɛ ɔmansin board a wɔatintim a ɛda hɔ kwa; PCBA yɛ circuit board a wɔatintim a wɔde afã horow a wɔde ahyɛ mu.

02. Ɔde ne nsa kyerɛɛ ne soDɛn na ɛtaa ka DFM nhwehwɛmu ho?

Pad nhyehyɛe, afã horow no ntam kwan, solder mask dam, silkscreen, stencil aperture, panelization, tooling keteke kwan, fiducial agyiraehyɛde, ne asorɔkye soldering akwankyerɛ.

03. Ɔde ne nsa kyerɛɛ ne soDɛn ne mfomso a ɛtaa ba wɔ BGA pad design mu?

Pad diameter a ɛnteɛ, solder mask opening offset, fanout vias a wɔanhyɛ no ma a ɛde solder wicking ba, ne mpɔtam hɔ fiducials a ɛyera.

04. Ɔde ne nsa kyerɛɛ ne soƆkwan bɛn so na wobɛpaw stencil a ɛyɛ den?

0.1–0.12 mm ma SMT a ɛyɛ gyinapɛn; 0.08 mm ma 0201/01005; 0.15–0.2 mm ma mprempren a ɛkorɔn; fa mpɔtam hɔ nsusuwii di ho adanse.

05. Ɔde ne nsa kyerɛɛ ne soFael bɛn na ehia ma PCBA adwumayɛ?

Gerber fael, NC drill fael, pick & place fael, BOM, nhyiam mfonini, stencil fael, sɔhwɛ beae amanneɛbɔ, ne sɛnea wopɛ ODB + +.

06. Ɔde ne nsa kyerɛɛ ne soDɛn ne HDI PCB?

HDI (High-Density Interconnect) PCB de laser-drilled microvias, anifuraefo / asie vias, ne nnidiso nnidiso lamination di dwuma de nya routing density a ɛkorɔn ne form factors nketewa.

Dwumadi no ho ahoboa

Dane Engineering Data a Edi Mu Ma Ɛnyɛ Production Ready Package

VISONSTAR de adwumayɛfoɔ hardware schematic design, high-density multi-layer PCB nhyehyeɛ, PCBA ano aduru nhyehyeɛ, ne nneɛma a wɔyɛ ho mmoa ma.

Wo ne VISONSTAR nni nkitaho